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Heat transfer and thermal systems

Tube outlet temperature at constant wall temperature

Outlet temperature of a fluid heated or cooled in a tube whose wall is held at Tw, for constant h and cp and single-phase flow.

Ref
HTS-30
Rev
v1
Field
Heat transfer and thermal systems
Result
Tout [K]

For a fluid flowing through a tube with a constant wall temperature Tw, the temperature difference to the wall decays exponentially along the tube: Tout = Tw + (Tin − Tw) exp[−hA/(ṁcp)]. The group hA/(ṁcp) is the number of transfer units. Axial conduction and outside loss are neglected, and h is taken as constant.

Outlet temperature of a fluid heated or cooled in a tube whose wall is held at Tw, for constant h and cp and single-phase flow. A is the internal heating area; axial conduction and outside loss are neglected.

Calculator

Solve for
K
K
2501,000
K
2501,000
W/(m² K)
110,000
m²
0.01100
kg/s
1e-4100
J/(kg K)
5005,000
  • Number of transfer units, hA/(ṁcp)1
  • Heating effectiveness, 1 − exp(−NTU)0.6321
  • Heat transfer rate, ṁcp(Tout − Tin)8,850 W

What drives the result

Each variable is moved across its typical range while the others stay at the values above. The longest bar is the key driver.

Outlet temperature (K) current value 344.2 K
TwWall temperatureKey driver
268742
TinInlet temperature
326602
ṁMass flow rate
300370
AInternal heat-transfer area
300370
hHeat-transfer coefficient
301370
cpFluid specific heat
339370
  • The fluid leaves at 344.2 K, having covered 63.2 % of the gap between inlet and wall temperatures.
  • The heat transferred is 8,850 W; doubling the area would not double it, because the driving temperature difference shrinks along the tube.
Chart data as tables

Ranked variables

VariableTypical rangeLowest resultHighest resultSwing (K)Local stepChange in result
Tw Wall temperature250 to 1,000 K268.4742.5474.1+10%+6.79 %
Tin Inlet temperature250 to 1,000 K325.9601.8275.9+10%+3.21 %
ṁ Mass flow rate1e-4 to 100 kg/s30037069.97+10%−0.712 %
A Internal heat-transfer area0.01 to 100 m²300.337069.65+10%+0.712 %
h Heat-transfer coefficient1 to 10,000 W/(m² K)300.737069.3+10%+0.712 %
cp Fluid specific heat500 to 5,000 J/(kg K)338.537031.43+10%−0.712 %

Sweep of Internal heat-transfer area

Internal heat-transfer area (m²)Outlet temperature (K)
0.01300.3
0.03162301.1
0.1303.4
0.3162310.2
1327.5
3.162355.6
10369.5
31.62370
100370

Sweep one variable

Outlet temperature (K)Hover, touch, or use the arrow keys on the chart
300320340360 0.010.1110100 Internal heat-transfer area (m²), log scale now 344.2

Variables and how each one contributes

Tout

Outlet temperature

Result · K

What the equation gives you. Everything else feeds it.

Tw

Wall temperature

K · typical 250 to 1,000

The wall temperature, in K. Raises the outlet temperature towards the wall temperature. Raising it by 10 % (to 407) moves the result by +6.79 %, from 344.2 to 367.6 K.

Tin

Inlet temperature

K · typical 250 to 1,000

The inlet temperature, in K. Raises the outlet temperature in proportion to the remaining difference. Raising it by 10 % (to 330) moves the result by +3.21 %, from 344.2 to 355.3 K.

h

Heat-transfer coefficient

W/(m² K) · typical 1 to 10,000

The heat-transfer coefficient, in W/(m² K). A larger coefficient brings the outlet closer to the wall temperature. Raising it by 10 % (to 110) moves the result by +0.712 %, from 344.2 to 346.7 K.

A

Internal heat-transfer area

m² · typical 0.01 to 100

The internal heat-transfer area, in m². A larger area brings the outlet closer to the wall temperature. Raising it by 10 % (to 2.2) moves the result by +0.712 %, from 344.2 to 346.7 K.

ṁ

Mass flow rate

kg/s · typical 1e-4 to 100

The mass flow rate, in kg/s. More flow leaves less time to heat, so the outlet stays closer to the inlet. Raising it by 10 % (to 0.055) moves the result by −0.712 %, from 344.2 to 341.8 K.

cp

Fluid specific heat

J/(kg K) · typical 500 to 5,000

The fluid specific heat, in J/(kg K). A higher specific heat needs more heat for the same temperature change, so the outlet stays closer to the inlet. Raising it by 10 % (to 4,400) moves the result by −0.712 %, from 344.2 to 341.8 K.

Worked example with the values above

  1. Group: hA/(ṁcp) = 100 × 2 / (0.05 × 4,000) = 1.
  2. Remaining difference: exp(−1) = 0.36788.
  3. Tout = 370 + (300 − 370) × 0.36788 = 344.25 K.

Assumptions and limits

  • Fluid properties are evaluated at the film or bulk temperature as stated, and are otherwise constant.
  • The geometry and flow regime match the correlation range, such as smooth tubes, single cylinders or isothermal plates.

Common mistakes

  • Using a correlation outside its Reynolds, Prandtl or Rayleigh range.
  • Using the wrong characteristic length, for example plate length instead of tube diameter.
  • Taking the properties at the wall or free-stream temperature when the film temperature is intended.

Statistics and uncertainty

Published correlations typically scatter by 10 % to 25 % against experiment, and the property evaluation temperature adds to the error. Use the result as an estimate to be confirmed by test for critical designs.

Where it is used

  • Estimating coefficients for heat sinks, ducts, tubes and walls.
  • Screening calculations before a detailed model or test.

Maths you need

  • Reynolds number: Re = ρUL/μ
  • Prandtl number: Pr = μcp/k
  • Nusselt number: Nu = hL/k

Related formulas

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