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Heat Transfer

Heat exchanger duty (LMTD method)

Heat transferred in a heat exchanger from its overall coefficient, area and end temperature differences.

Ref
HTR-08
Rev
v1
Field
Heat Transfer
Result
Q̇ [kW]

Here ΔTlm = (ΔT₁ − ΔT₂) / ln(ΔT₁/ΔT₂). Steady parallel or counterflow exchanger, constant overall U and negligible external losses. Pair local hot and cold temperatures at each end. Equal terminal differences give that common difference.

The average temperature difference that drives heat flow in an exchanger is a logarithmic mean of the differences at the two ends.

Calculator

Solve for
kW
W/(m²·K)
205,000
m²
0.11,000
K
5200
K
2150
  • Log-mean ΔT43.28 K
  • Arithmetic mean ΔT45 K

What drives the result

Each variable is moved across its typical range while the others stay at the values above. The longest bar is the key driver.

Heat duty (kW) current value 259.7 kW
AAreaKey driver
2.1621,600
UOverall coefficient
10.42,600
ΔT₂Temperature difference at end 2
102589
ΔT₁Temperature difference at end 1
83.7538
  • The log mean is always at most the arithmetic mean, so using the arithmetic mean overestimates the duty.
  • If the two ends have the same difference the log mean equals that difference.
Chart data as tables

Ranked variables

VariableTypical rangeLowest resultHighest resultSwing (kW)Local stepChange in result
A Area0.1 to 1,000 m²2.16421,64021,640+10%+10 %
U Overall coefficient20 to 5,000 W/(m²·K)10.392,5972,586+10%+10 %
ΔT₂ Temperature difference at end 22 to 150 K102.3589.3487+10%+4.35 %
ΔT₁ Temperature difference at end 15 to 200 K83.72537.7453.9+10%+5.49 %

Sweep of Overall coefficient

Overall coefficient (W/(m²·K))Heat duty (kW)
2010.39
39.8820.71
79.5341.3
158.682.36
316.2164.2
630.6327.5
1,257653.1
2,5071,302
5,0002,597

Sweep one variable

Heat duty (kW)Hover, touch, or use the arrow keys on the chart
05001000150020002500 201005002000 Overall coefficient (W/(m²·K)), log scale now 259.7

Variables and how each one contributes

Q̇

Heat duty

Result · kW

What the equation gives you. Everything else feeds it.

U

Overall coefficient

W/(m²·K) · typical 20 to 5,000

Overall heat transfer coefficient. Directly proportional.

A

Area

m² · typical 0.1 to 1,000

Heat transfer area. Directly proportional.

ΔT₁

Temperature difference at end 1

K · typical 5 to 200

Hot minus cold temperature at one end. Raises ΔTlm.

ΔT₂

Temperature difference at end 2

K · typical 2 to 150

Hot minus cold temperature at the other end. Raises ΔTlm.

Worked example with the values above

  1. ΔTlm = (60 − 30) / ln(60/30) = 43.28 K.
  2. U A = 500 × 12 = 6,000 W/K.
  3. Q = U A ΔTlm = 259.7 kW.

Assumptions and limits

  • Steady parallel or counterflow exchanger.
  • Constant U and no external heat loss.

Common mistakes

  • Pairing the wrong end temperatures.
  • Using the LMTD for cross-flow without a correction factor.

Statistics and uncertainty

U is uncertain by ±15–25% because of fouling, which dominates the uncertainty in Q.

Where it is used

  • Radiator, condenser and intercooler sizing.
  • Fuel and oil cooler design.

Maths you need

  • Overall coefficient: U
  • Logarithms: ln

Related formulas

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