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Heat Transfer

Heat duty of an exchanger from its effectiveness

Heat transferred in an exchanger from its effectiveness, the smaller heat-capacity rate and the difference between the hot and cold inlet temperatures.

Ref
HTR-17
Rev
v1
Field
Heat Transfer
Result
Q̇ [W]

Once the effectiveness ε is known, the heat transferred is simply Q = εCmin(Th,in − Tc,in), where Cmin is the smaller heat-capacity rate (mass flow times specific heat) and the temperatures are the two inlet values. Cmin(Th,in − Tc,in) is the maximum possible heat transfer. The outlet temperatures follow from Q/C for each stream.

Heat transferred in an exchanger from its effectiveness, the smaller heat-capacity rate and the difference between the hot and cold inlet temperatures.

Calculator

Solve for
W
0.051
W/K
10100,000
°C
20600
°C
−50300
  • Maximum possible heat transfer, Cmin(Th,in − Tc,in)40,000 W
  • Heat transferred in kW22.59 kW
  • Temperature change of the stream with Cmin22.59 K

What drives the result

Each variable is moved across its typical range while the others stay at the values above. The longest bar is the key driver.

Heat transferred (W) current value 22,590 W
CminSmaller heat-capacity rateKey driver
2262,260,000
Th,inHot inlet temperature
−22,600305,000
Tc,inCold inlet temperature
−113,00084,700
εEffectiveness
2,00040,000
  • An exchanger of effectiveness 0.5647 moves 22.59 kW, 56.5 % of the maximum possible 40 kW. The stream with Cmin changes by 22.6 K, from 100 to 77.4 °C if it is the hot one.
  • Because the duty scales directly with ε, any gain in effectiveness, from a bigger NTU or a more balanced flow, adds heat in proportion: an exchanger at ε = 0.8 passes 1.42 times the heat of this one.
Chart data as tables

Ranked variables

VariableTypical rangeLowest resultHighest resultSwing (W)Local stepChange in result
Cmin Smaller heat-capacity rate10 to 100,000 W/K225.92,259,0002,259,000+10%+10 %
Th,in Hot inlet temperature20 to 600 °C−22,590304,900327,500+10%+25 %
Tc,in Cold inlet temperature−50 to 300 °C−112,90084,700197,600+7 °C−17.5 %
ε Effectiveness0.05 to 1 2,00040,00038,000+10%+10 %

Sweep of Effectiveness

EffectivenessHeat transferred (W)
0.052,000
0.16886,750
0.287511,500
0.406216,250
0.52521,000
0.643825,750
0.762530,500
0.881235,250
140,000

Sweep one variable

Heat transferred (W)Hover, touch, or use the arrow keys on the chart
010k20k30k40k 0.20.40.60.81 Effectiveness now 22,590

Variables and how each one contributes

Q̇

Heat transferred

Result · W

What the equation gives you. Everything else feeds it.

ε

Effectiveness

· typical 0.05 to 1

The effectiveness of the exchanger, between 0 and 1. Raises the heat duty in direct proportion. Raising it by 0.05 (to 0.6147) moves the result by +8.85 %, from 22,590 to 24,590 W.

Cmin

Smaller heat-capacity rate

W/K · typical 10 to 100,000

The smaller of the two heat-capacity rates, in W/K. Raises the heat duty in direct proportion, because a larger flow can carry more heat. Raising it by 100 W/K (to 1,100 W/K) moves the result by +10 %, from 22,590 to 24,850 W.

Th,in

Hot inlet temperature

°C · typical 20 to 600

The hot-stream inlet temperature, in °C. Raises the heat duty in direct proportion to the inlet temperature difference. Raising it by 5 °C (to 105 °C) moves the result by +12.5 %, from 22,590 to 25,410 W.

Tc,in

Cold inlet temperature

°C · typical −50 to 300

The cold-stream inlet temperature, in °C. Lowers the heat duty: a warmer cold inlet leaves less temperature difference to exploit. Raising it by 5 °C (to 65 °C) moves the result by −12.5 %, from 22,590 to 19,760 W.

Worked example with the values above

  1. Inlet temperature difference: 100 − 60 = 40 K.
  2. Maximum heat: Cmin × ΔT = 1,000 × 40 = 40,000 W.
  3. Q = 0.5647 × 40,000 = 22,590 W.

Assumptions and limits

  • Steady operation, with no heat loss to the surroundings and constant specific heats.
  • Cmin belongs to the stream with the smaller product of flow and specific heat.

Common mistakes

  • Using Cmax instead of Cmin.
  • Using outlet temperatures in place of the inlet temperatures.

Statistics and uncertainty

Duty carries the combined uncertainty of ε (a few per cent from the correlation), Cmin (flow and property errors, 2 to 5 %), and the temperature difference. The three combine roughly in quadrature, giving about 5 to 7 %.

Where it is used

  • Heat duty of radiators, coolers and recuperators once the effectiveness is known.
  • Finding the outlet temperatures of both streams.

Maths you need

  • Heat-capacity rate: mass flow times specific heat, in W/K
  • Effectiveness: actual heat over maximum possible heat

Related formulas

Practise this formula